KAILES Basic PDU

Standardized production / Modular structure / Safe and reliable

Control cabinet
Control cabinet

Control Cabinet – The Intelligent Nerve Center of Industrial Equipment

share

Facebook
Twitter
LinkedIn
Product Introduction

An integrated control system combining core components such as PLCs, frequency converters, and HMI. Designed with a modular structure and industrial-grade protection standards, it delivers a full-stack solution for production lines, machinery and equipment, and smart factories, enabling precise control, data interconnection, and fault self-diagnosis.

Product Features
Modular PLC System
Supports multi-brand PLCs (Siemens/Rockwell/Delta, etc.) 0.1ms instruction cycle + gigabit industrial backplane bus Dual-CPU redundant architecture (switchover time <100ms) Irreplaceable value Seamless switching in production line control: synchronization accuracy of ±0.05mm for automotive welding robots. Zero tolerance for faults: backup system instantly takes over if the main CPU fails
Smart Circuit Breaker
Thermal-magnetic dual-trip mechanism (short-circuit response ≤5ms) Comprehensive electrical monitoring (current/voltage/power factor) Remote switching on/off permission management Irreplaceable value Precision arc suppression: 16 kA breaking capacity to eliminate hazardous short circuits Energy consumption insight: real-time visualization of per-circuit power usage
Industrial-grade HMI
10.1-inch high-brightness touchscreen (2000nit visibility under sunlight) Oil-proof nano-coating + glove-compatible touch mode OPC UA protocol for direct MES system integration Irreplaceable value Mission-critical visibility: parameters clearly displayed in steel mill glare Real-time decision-making: real-time equipment status synced to the cloud
Nerve-end-level Wiring System
Crimp-type spring terminals (30G vibration resistance) Patented layered wire duct design (50% higher cable capacity) Per-terminal temperature monitoring (±1 °C accuracy) Irreplaceable value Unbreakable reliability: zero loosening over a decade in high-speed rail vibration environments Fault location with microscopic precision: overheating locations detected down to individual terminals
Technical Parameters
Picture Display
Typical specifications
Application and Selection of Control Cabinets
Choosing a control cabinet (Control Panel/Electrical Control Cabinet) as a core component in industrial automation, power systems, or equipment control is mainly based on its systematic advantages and irreplaceable functional value. The following is an analysis of key reasons, combined with application scenarios and user needs:
I. Core Functions: Why Control Cabinets Are Indispensable?
  1. Centralized Control and Protection
    Integrated management: Integrate scattered relays, PLCs, frequency converters and other devices into a single cabinet to realize one-key start/stop and logical control, avoiding messy wiring.
    Circuit protection: Built-in circuit breakers, fuses, overload protectors, etc., to prevent damage to equipment (such as motors, sensors) caused by faults like short circuits, overcurrents, and undervoltages.
  2. Safety Isolation and Protection
    Physical barrier: Metal enclosures (with IP54/IP65 protection ratings) are dustproof, waterproof, and anti-electric shock, suitable for harsh environments (factories, outdoors).
    EMC shielding: Reduce electromagnetic interference on precision electronic equipment (such as PLCs, HMIs).
  3. Intelligence and Expandability
    Modular design: Support later capacity expansion (such as adding I/O modules, communication interfaces).
    Remote monitoring: Realize remote operation and maintenance through SCADA systems or IoT modules (such as 4G/Wi-Fi).
II. Application Scenarios: Which Fields Must Use Control Cabinets?
Industry Typical Uses Value of Control Cabinets
Industrial Automation Production line control, robotic arm scheduling Realize multi-equipment collaboration, increase production efficiency by 20%+
Power Systems Distribution room monitoring, transformer control Ensure power grid stability, reduce energy consumption
Building Automation Central air conditioning, elevator group control, lighting Energy-saving optimization
New Energy Photovoltaic inverter control, energy storage system management Solve the problem of grid connection for intermittent power generation
III. Five Reasons to Choose a Control Cabinet
  1. Reduce Comprehensive Costs
Operation and maintenance costs: Faults can be centrally inspected, reducing equipment downtime (e.g., quickly locating fault points through PLC).
Installation costs: Pre-installed terminals and trunking save more than 50% of on-site wiring time.
  1. Compliance Assurance
Comply with international standards such as IEC 61439 and UL 508A, avoiding penalties or returns due to electrical safety issues.
  1. Customized Adaptation
Can be customized according to needs in terms of size, heat dissipation solutions (such as fans/air conditioners), and explosion-proof grades (Ex d/IIC T6).
  1. Longevity and Reliability
High-quality control cabinets can last 10-15 years (such as high-end series from Schneider and Siemens), far longer than the scheme of splicing scattered components.
  1. Data Value Mining
Built-in data collection modules (such as electricity meters, temperature sensors) support predictive maintenance.
IV. User Decision Checklist
✅ Clarify needs: Is explosion-proof, anti-corrosion, or high protection rating required?
✅ Brand and certification: Prioritize brands with UL/CE certification (such as ABB, Delta).
✅ Expansion reserve: Reserve 20% of space in the cabinet for future upgrades.
✅ Service support: Does the supplier provide programming debugging and lifelong maintenance?
Contact us

Committed to providing customers with intelligent, safe and reliable power distribution solutions.

WhatsApp
Wechat